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F W Talbot Railway Wonders of the World Articles

A Railway Which Goes to Sea

How Key West - “America’s Gibraltar” - is linked up with the Mainland


Constructing the Key West Extension Railway



























“ON THE GRADE”




LYING off the coast of Florida, and about midway between the mainland and the island of Cuba, is a small low-lying island. This is Key West, the most southerly outpost of the United States, which, as a naval station, has become known far and wide as “America’s Gibraltar”.


During the Cuban campaign this base of operations loomed large in the public eye, but it suffered from one serious disadvantage: it was isolated completely. Approach was possible only by water. Running shorewards from this insular station, in a gentle curve, is a chain of coral islands, designated “keys”, divided by wide deep channels.


It is quite possible that Key West, after Cuba had been wrested from the Spanish, might have relapsed back into an unknown and uncared-for dot of coral washed by the waters of the Atlantic. But one great force saved it - the railway. A dreamer of conquest conceived the trail of steel stretching from this island to the mainland, leaping from key to key. Thus the future of Key West became assured. The fact that it is 300 miles nearer the Panama Canal than any other American port secures its naval and military value, while the fact that it is in direct railway communication with the great centres of the United States and Canada imparts to it a significance which as yet cannot be estimated.


The linking of Key West with the mainland constitutes one of the most thrilling and daring conquests of the railway. At the same time its fulfilment is due entirely to one man of remarkable perspicacity and dauntless courage - Mr. Henry M. Flagler, a colleague of the Rockefellers.


In 1883 this financial and organising magnate was forced to take a spell of rest and recreation to recuperate. Instead of coming to the famous resorts of Europe, he went to Florida, to a point as far south as the railway could take him. This was St. Augustine. It was by no means a pleasure trip to gain this point, as travelling comfort and convenience, in the generally accepted sense of the word, ended at Jacksonville, the capital of the State. True, the steel highway went beyond, but it was a narrow gauge line which ran southwards to St. Augustine and Palatka - a highway in an advanced stage of senile, or rather premature, decay.


St. Augustine itself was a striking counterpart of Sleepy Hollow, but Mr. Flagler found that it enjoyed an ideal winter climate, while he saw that the surrounding country possessed vast agricultural possibilities if exploited in a progressive manner. Americans were in the habit of seeking the European Riviera in the winter, and yet they did not know that at their very doors, within a few hours’ run of their offices, was a clime equal in every respect to that of the Sunny Mediterranean.


The holiday-making millionaire resolved to open the eyes of his compatriots. lie would develop St. Augustine and Southern Florida into a rival to Europe’s winter playground. In 1885 he bought up the narrow-gauge railway running to Jacksonville. Without delay he tore up the old line and relaid it with the standard gauge. At that time the broad waters of the St. John’s River were a serious handicap. The St. Augustine railway ran up to the southern bank, and all traffic had to be carried across the waterway by ferry. From this humble beginning a comprehensive railway system grew rapidly. In 1887 Mr. Flagler bought up the narrow-gauge line running south from St. Augustine to Dayton, and a year later acquired another line running from St. Augustine to Palatka. Both these at once were changed to the standard gauge, and in 1889 a bridge was thrown across the St. John’s River to supersede the ferry. A huge hotel was completed, and the American Riviera commenced to grow with amazing speed.


Simultaneously the favourite resort, Ormond, began to grow, together with Daytona, famous for its stretches of sands, whereon the highest motor speeds in the world have been attained. Not satisfied with this measure of success, the guiding spirit commenced to drive his railway farther to the south, and in 1894 another glorious resort, 800 miles south of Jacksonville, came into being. Still lie did not pause. While on one of his periodical visits to the south Mr. Flagler hired a spring wagon, and with this primitive conveyance set out on an exploration trip, tolerating all the discomforts incidental to an overland journey through an unpeopled country with the greatest good humour. He travelled as far as Miami, on Biscayne Bay. Here he found a magnificent natural harbour, with similar, if not superior, climatic and agricultural conditions; accordingly he once more set his engineers to work to lay the track to Miami, which was entered in 1896.


MAP OF THE KEY WEST EXTENSION RAILWAY























MAP OF THE KEY WEST EXTENSION RAILWAY




Why Not Key West?


Then came a halt. There was no idea of carrying the railway farther. However, the tempting stories of the attractive climate and rich soil in the lower part of the peninsula, combined with the growing Cuban trade, proved irresistible. Then in a flash came the thought, “Why not take the railway rigid into Key West?”


It was a bold proposal, but the governing hand had become familiarised with the characteristic of the coral keys, and the waters which laved them. He called in his first lieutenant, Mr. Parrott, the general manager, to whom he adumbrated his idea. They discussed the commercial possibilities of such a project, and as the railway manager saw no reason why it should not be accomplished, he was requested to investigate the proposal more intimately, and to report upon its feasibility. Mean-while it was decided to push 28 miles farther, to Homestead.


The First Surveys


The surveyors set out in 1904 and drove their reconnaissance in all directions. South of Homestead was a forbidding stretch of country where the mainland is low-lying and only saved from inundation by the coral barrier which covers the sea coast rim. The “Everglades”, as they are called, had been acknowledged to he only fit for the abode of the alligator, and there was a general disposition to permit the saurian to remain in undisputed possession of the dismal swamp. While one corps of surveyors was wading through the lagoons another small army was scouting and probing among the keys, studying the tides, water channels, wind, currents, storms and hurricanes which assail these isolated coral reefs.


As the reports came in Mr. Parrott weighed them up, studied the different proposed routes, and finally evolved one which he considered would meet all requirements, and which was the best possible.


Mr. Flagler’s Decision


Then he revealed the fruits of the surveyors’ labours to his chief. It was a startlingly daring proposal; the cost would be prodigious. No estimate could be advanced, as the unknown and unexpected lurked on every hand. But the financier was not perturbed by the expenditure. Finally, he turned and said, “You are convinced that this railway can be built?’’

“Positive.”

“Right; go ahead.”

There the discussion ended.


The general manager set out to complete the task of carrying the railway to Key West, 128 miles beyond Homestead. 14 miles of which lay across the low-lying mainland, and the remaining 114 miles over the sea-swept coral islets.


The Engineer Found


The first move was to find an engineer of sufficient ability, resource, and courage to attack the task. Fortunately, at Tampico, across the Gulf of Mexico, large docks were being built at the time. Some pretty problems had tripped up the engineer on this enterprise from time to time, but he had handled them with excellent skill and ingenuity. Mr. Parrott decided that this was the very man for the new undertaking; so accordingly he approached Mr. Meredith and invited him to assume responsibility for the railway project. The request was accepted, and, as it proved, a better man could not have been found.


From the moment he attacked the enterprise its successful issue never was in doubt for a moment. The first sod south of Homestead was turned in April, 1905, Driving through the “Everglades” was monotonous. The ordinary means of building the embankment by the aid of steam shovels was useless, as the soil is entwined thickly with the straggling roots of swamp scrub and mangrove trees. So a new method was adopted. Powerful dredgers were brought up, and they gnawed their way forward through the marshes digging a canal on either side of the grade. Their orange-peel buckets tore up the roots and debris and piled them in a symmetrical low-lying ridge from Homestead to Jewfish Creek, where the railway leaps out to sea.


Between the Keys


But it was on the sea stretches that the greatest demands were placed upon engineering skill and organisation. Taken on the whole, the islets between the mainland and Knight’s Key were found crowded somewhat closely together, so that the sea stretches were reduced in length. Between some of the islands the water was found to be so shallow as to enable an earthen embankment to be raised. But here and there the water gap was found to be very wide and deep, demanding trestling, masonry viaducts, and steel bridges. Fortunately. the engineer was spared a tedious search for suitable found-ations, which invariably is associated with sub-aqueous work, inasmuch as the sea bed is formed of hard coral rock.


At the same time, as many of the channels between the keys are used by vessels in passing to and from the Mexican Gulf ports, the rights of navigation had to be respected. This situation was met by spanning these interruptions by swing bridges. Between the mainland and Knight’s Key each swinging span is 99½ feet in length, so that ample clearance is offered to enable vessels to pass through.


While the task bristled with engineering problems of a peculiar character, the care of the thousands of men engaged on the grade was far more searching. It was impossible to house them on the land, so floating quarters were prepared. Flat-bottomed scows were built, on which were erected timber barracks, and these wen-moored in close proximity to the scene of operations, the men passing to and fro in small boats. Steamers were deputed to make the round of these floating homes with supplies of provisions, etc, while stern-wheel craft were brought down from the Mississippi to move these floating homes to and fro, as well as tugging supplies of drinking water stored in capacious conical water tanks. Every drop of this commodity had to be brought over long distances to the scene of operations.


Health on the Grade


At Miami a large hospital was established, whence were hurried all those who were stricken down by serious accident or disease; while along the grade on were distributed other smaller medical depots to extend temporary aid and to minister to trivial mishaps and illness. Notwithstanding the fact that the navvies were of every shade and colour, and were housed in unavoidably confined quarters on the floating barracks, a remarkably clean bill of health was carried throughout the seven years work was in progress. True there was a certain mortality, but the abundant supplies of good food, medical care, and the Florida climate frustrated all attempts of an epidemic to secure a foothold.


The floating equipment for the prosecution of the work was just as varied as the toilers themselves. It was a big fleet of schooners, stern-wheel steamers, floating derricks, dredgers, pile-drivers, concrete mixers, and what not, which haunted the grade night and day. Floating yards for handling the material were established, whence the steel, cement, sand, and gravel were prepared for the raising of the arched viaduct, the building of the bridges, or the provision of piers. One of the most notable attributes was the fleet of motor launches which flitted to and fro with the foremen, resident, engineers, messengers, and others who had to pass from one point to another with the minimum of delay.


THE RAILWAY EAST OF PIGEON KEY, SHOWING PIERS AND BRIDGE CONSTRUCTION


























THE RAILWAY EAST OF PIGEON KEY, SHOWING PIERS AND BRIDGE CONSTRUCTION




The first big stretch of viaduct over the sea arose when Long Key was reached. This is a concrete arch structure two miles in length, comprising 180 semi-circular arches, each of 50 feet rail level elevated 30 feet above high water. Being exposed to the full brunt of the hurricane’s attack, and the sweep of the big breakers which yet up during a tropical tempest, this structure is of heavy design. The sites of the piers were marked out, and then the dredgers removed the layer of sand covering the rock bottom. A cofferdam was towed up, brought over the cleared area, and then sunk. By aid of a floating pile-driver piles were driven into the seabed until they refused to move an inch farther generally at a depth of 4 to 6 feet. In this way, not only was a foundation secured for the pier in the event of the rock being undermined, and a protection against overturning obtained, but by driving the piles the engineers were able to ascertain whether the rock was solid, or whether it contained any faults, cavities, or upper hard crust.


A layer of concrete was dumped upon the rock to a depth of 5 feet or so, and upon these plinths commenced the piers proper. The superstructure has been built on the reinforced concrete principle, but the builders, not being certain of the behaviour of the steelwork under the action of salt water, the arches have been so designed that the steel reinforcement has to perform no responsible work. Timber forms or moulds were employed for the building of the arches, which were built alternately, so as to guard against expansion cracks. The stone for the concrete was blasted out of the sea-lied in shallow water near by, and lifted by orange-peel buckets on to the scows to be crushed and mixed with the cement in capacious mechanical mixers.


Where the railway crosses the shallow water openings and the low swampy keys dredges and travelling excavators served to pile up the solid earthen embankment. In some places pipe-lines were laid down along the centre of the permanent way, and the ballast pumped through these conduits was deposited where required, the water draining away. Owing to the saturated condition of the soil some time elapsed before the water dried out. Furthermore, the roots drying under the hot southern sun were converted into matchwood; consequently care had to be taken to protect this inflammable material from fire, while to avoid damage from erosion the slopes were dressed with rip-rap. This protection, however, was not satisfactory, as the stone dressing was washed away somewhat easily, so marl was used instead. This material was dredged and loaded into steel dump cars, which were hauled to the required points and discharged. The marl spread out so as to form a flat slope. Exposure to the air hardened it into a solid coating. The wave action which demolished the rip-rap fails completely to exercise any ill-effects upon the marl. Altogether some 49 miles of the line have been built in solid earthwork and protected in this manner.


THE FINISHED EARTHEN EMBANKMENT IN THE “SHALLOWS”' BETWEEN THE KEYS





































THE FINISHED EARTHEN EMBANKMENT IN THE “SHALLOWS”' BETWEEN THE KEYS - AS SOLID AS A ROCK




When the line was within measurable distance of Knight’s Key, the engineer-in-chief was stricken down by an insidious disease, to which he succumbed. At Miami, within sight of the line along which the expresses now thunder to and fro, is a rough, massive monolith of granite carrying the inscription:


JOSEPH CAROLL MEREDITH, CHIEF ENGINEER IN THE CONSTRUCTION OF THE KEY WEST EXTENSION“In memory of Joseph Carroll Meredith, chief engineer in the construction of the Key West extension of the Florida East Coast Railway, who died at his post of duty, April 20th, 1909. This memorial is erected by the railway company in appreciation of his skill, fidelity, and devotion in this last and greatest work of his life.”





JOSEPH CAROLL MEREDITH, CHIEF ENGINEER IN THE CONSTRUCTION OF THE KEY WEST EXTENSION




Mr. Meredith’s mantle descended upon his right-hand man, Mr. William J. Krome, who not only carried his late chief s work into Knight’s Key, but subsequently drove the project to its objective, Key West.


Knight’s Key was reached in February, 1908, and here a short pause was made to enable arrangements to be completed for the attack upon the second section. The first stretch of 7 miles bristled with difficulties, as it ran through water ranging from 1.8 to 22 feet in depth. Here the concrete arch viaduct was impossible, so a steel bridge was adopted. This is a massive piece of work, comprising 316 deck girder spans each of 80 feet, 19 spans of 59¾ feet over the deepest part, and 210 arches of 53 feet span across the shallower waters, giving a total length of 37,545¼ feet of steel work. In addition, as the railway crosses the navigable Moser Channel, a swing draw bridge is placed over this fairway. This is of the through truss type, 253½ feet in length, and is of interest because the mechanism for operating the bridge is driven by a petrol engine.


At Bahia Honda another wide stretch of sea entailed bridging to the extent of 5,100 feet. This part of the work was somewhat more formidable than that out of Knight’s Key because, the water running up to 30 feet deep, a through truss, instead of a deck girder bridge, was selected over the deeper part of the strait. The total length is divided into 36 spans - 9 deck girder spans each of 80 feet, 13 spans of 128½ feet, 13 each of 186 feet, and one span of 247½ feet, carried on similar massive concrete piers.


When the bridging was commenced out of Knight's Key the setting of the steel was let out to contract, but this arrange-ment not proving satisfactory, the work was taken over and completed by the railway forces. The deck girder spans were floated out on barges, and were lifted and set try floating derricks. This method was far more rapid than that followed by the contractors. On one occasion the railway gangs placed six spans in position in four hours, while on another a span was erected in twenty minutes. In building the Bahia Honda bridge timber falsework and an overhead traveller were employed in connection with the truss spans. So carefully was the work carried out that not a single life was lost in building the 32,899 feet of steelwork comprising the Knight’s Key and Bahia Honda bridges. Before Key West was reached another 2,573 feet of sea had to be crossed, but in this instance the concrete viaduct with arches of 30 feet span, was found practicable.


Will the railway stand? This has been a favourite theme of discussion ever since it was projected. The builders themselves have little apprehension on this score. Their greatest anxiety is in regard to the best measures to adopt to protect the enormous stretches of steel comprising the bridges from the ravages of rust. The salt water sets up extensive and rapid corrosion. Up to the present no paint has been discovered which will prevent this completely. The engineers have tried, and still are testing, a whole range of so-called rust-proof specifics. The warm moist Florida air, however, appears to destroy their protective qualities, if any, within two years. Meantime, the engineers themselves have been carrying out practical experiments to solve the issue. So far they have found that their stock paint is the most satisfactory. It may be a garish yellow, but the colour enables the effects of corrosion to be detected quickly, so that precautions may be taken in time. Similarly, the railway metals, being exposed to the same destructive influences, have to be treated with a protective coating made up of paraffin, portland cement, and refined coal tar.


“THE WATER SPECIAL”













“THE WATER SPECIAL”

Two conical wooden tanks, each of 3,000 gallons capacity, are mounted upon each truck.
















Assaulted by Hurricanes


So far as the hurricane and the tropical storm are concerned, the works have been subjected to as fierce onslaughts of the elements as could be conceived, and yet without giving the slightest sign of capitulation to these blind forces. During 1906 a hurricane swept over the works. The engineer-in-chief had been studying meteorological conditions very closely, had noted the conditions under which these tempests arise, and had drawn up precautions accordingly, while the Washington meteorological department assisted him with timely warnings of approaching disturbances. The hurricane of 1906 was heralded, but the workmen having been seared by a similar threat in 1905 which did not mature, did not receive it seriously. So the grade was caught napping. The navvies sought refuge in their floating barracks and experienced the full onslaught of the storm. The floating homes were torn from their lashings, and, being worse than helpless, were driven hither and thither by wind and wave. Many of the boats were smashed against the keys and wrecked, while some were blown out to sea and presumably foundered, for they were never seen nor heard of again. Many stragglers were picked up days after by passing vessels, having passed through privations untold, but when the roll call was called, 70 men failed to answer their names.


When, therefore, another warning came in 1909, more heed was given. All the equipment, was anchored safely, and the houseboats were towed to shelter. This was a fortunate circumstance, inasmuch as this storm was the most severe which ever has been known to assail the coast, of Florida. Very few lives were lost, and although the wind attained a velocity of 125 miles per hour, the line escaped unscathed.


Rapidity of Building


Although the railway is of an unprecedented nature, the rapidity with which it was carried to completion constitutes an outstanding feature. It was the original intention to have the track finished and ready for traffic by January, 1913. but the 1911 New Year’s gift to the engineers was the order to have the line open by January, 1912, at all hazards. There was a general speeding-up all round; the engineers spared no effort to win this race against time. They succeeded; and on January 22nd, 1912, the expresses from the north rolled into Key West.


THE “OVERSEA LIMITED” EN ROUTE FOR KEY WEST







































THE “OVERSEA LIMITED” EN ROUTE FOR KEY WEST

On the viaduct speed is restricted to 15 miles per hour.




The single track is laid with 70-pound rails and travelling is like rolling over an asphalt pavement, the permanent way being solid and firm. In the 129½ miles between Homestead and Key West there are 17.2 miles of bridge work, of which

11.1 miles comprise concrete arch viaducts, and 6.1 miles steel bridging, 20 miles of the track extends through shallow water, while the balance lies over the keys themselves. The terminal facilities at Key West cover an area of 134 acres, some of which has been reclaimed from the sea by filling the shallow reaches. A commodious station has been built, together with a concrete pier 1,700 feet in length, and wide slips, excavated out of the solid rock, to enable any vessel coming into the port to be berthed.


The train service comprises two expresses daily, in addition to freight, and a water train. The crack express is “No. 87”,

The “Oversea Limited”, a solid Pullman, which runs through from New York daily. The 522 miles between Jacksonville and Key West are covered in 19 hours 5 minutes. The second train is a local express between the two points, which completes the trip in 21 hours.


So far as the running time is concerned, an average of 27.35 miles an hour may not appear inspiring. But the train has to respond to numerous service slacks and stops when traversing the oversea section.


On the concrete viaducts and steel bridges the speed is limited to 15 miles an hour, while on the reverse curves and trestles it is reduced to 10 miles an hour.


The water train is one of the most important in the whole service, seeing that all the water tanks between Jewfish and Key West have to be replenished from the mainland, no fresh water being obtainable between the two points. Each deck car is fitted with two conical wooden tanks, each containing 3,000 gallons. These are filled at Everglade Station, on the mainland, where a pumping and storage plant has been laid down. Until the railway was completed fresh water cost a halfpenny per gallon at Key West.


Towns are springing up alongside the railway, and a long string of popular resorts are coming into fashion even upon the keys themselves, where sport, rest, and recreation are offered in a kindly warm, invigorating climate. But there is one circumstance that towers above all others - as a railway-building achievement the Key West line is unique.


MOSER CHANNEL BRIDGE, 7¼ MILES LONG







































MOSER CHANNEL BRIDGE, 7¼ MILES LONG



[From Railway Wonders of the World by Frederick A. Talbot, published 1913]



You can read more on “Out To Sea By Train” in part 4 of Clarence Winchester’s Railway Wonders of the World (1935)